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Hydraulic type rubber kneader machine (internal mixer)

Hydraulic type rubber kneader machine (internal mixer) is suitable for plasticating and mixing rubber and plastic,as well as applicable for mixing and keading sticky materials. This machine is widely tyre factory and Rubber, TPR,EVA,Rubber sole, Rubber Roller, Hoses Belts, Sponges, Vibration Insulator, Elastic Cord,Sealing Materials, Tire, Tapes, Master Batches, Pigment Ink, Automobile Electric Rubber Parts, Chemical Industry Compounds production.

    Parameter

    Parameter/model X(S)N-3 X(S)N-10 X(S)N-20 X(S)N-35 X(S)N-55 X(S)N-75 X(S)N-90 X(S)N-110 X(S)N-150
    Total volume 8 25 45 80 125 175 210 250 325
    Working volume 3 10 20 35 55 75 90 110 150
    Driving motor power (KW) 7.5 18.5 30 55 75 110 132 185 220
    Tilting angle (°)   140 140 140 140 140 140 140 140 140
    Rotor speed (r/min) 32/25 32/25 32/26.5 32/24.5 32/26 32/26 32/26 30/24.5 30/24.5
    Pressure of compressed air (MPa) 0.7-0.9 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8
    Capacity of compressed air(m3/min) ≥0.3 ≥0.5 ≥0.7 ≥0.9 ≥1.0 ≥1.3 ≥1.5 ≥1.6 ≥2.0
    Pressure of cooling water (MPa) 0.2-0.4 0.2-0.4 0.2-0.4 0.3-0.4 0.3-0.4 0.3-0.4 0.3-0.4 0.3-0.4 0.3-0.4
    Weight (kg) 1038 3000 4437 6500 7850 10230 12000 14200 19500

    Mixing chamber

    Pneumatic type rubber kneader machine (internal mixer) consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

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    It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

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    Cooling/heating system

    A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.

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    Tilting mechanism

    It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.

    Electric control system

    Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.

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