0102030405
Two roll rubber calender machine / rubber calendering machine
Parameter
| Parameter/model | XY-2-250 | XY-2-360 | XY-2-400 | XY-2-450 | XY-2-560 | XY-2-610 | XY-2-810 |
| Roll (mm) | Φ250×720 | Φ360×1120 | Φ400×1200 | Φ450×1400 | Φ560x1730 | Φ610×1930 | Φ810×2430 |
| Ratio of rubber speed | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 |
| Roll speed (m/min) | 0-15.7 | 0-22.6 | 0-25.1 | 0-28.2 | 0-35.1 | 0-38.3 | 0-50.8 |
| Nip adjust range (mm) | 0-6 | 0-10 | 0-10 | 0-10 | 0-15 | 0-15 | 0-25 |
| Motor power (KW) | 15 | 37 | 45 | 45 | 75 | 90 | 160 |
| Weight (kg) | 5000 | 11500 | 12500 | 14000 | 24000 | 30000 | 62000 |
Our advantages
1. RUBBER CALENDERING ACCURACY<0.02mm
Bearing type: Auto aligning bearing
Brand: ZWZ，FAG，SKF
Precision class: P6
2. HS75 HARD ROLL&BEARING
The roller is made of LTG-H chromium-molybdenum or low nickel-chromium alloy chilled cast iron, centrifugally cast, the hardness of the chilled layer on the surface of the roller can reach 75 HSD and the depth of the chilled layer is 15-20mm.
3. HARD GEARREDUCER
Gear type: high strength and low carbon alloy steel quenching tooth surface
Machining: CNC grinding processing, high precision.
Advantage: high transmission efficiency, stable operation, low noise.
4. HIGH STRENGTH STRUCTURE
Machine structure treatment process：
Welding-Flaw detection-Heat treatment-Rough machining-Finish machining
details
Our two-roll rubber calenders are an essential tool for manufacturers looking to improve the quality, consistency and efficiency of their production processes. The machine features two heavy-duty rollers working in tandem to evenly flatten, smooth and shape rubber materials. This produces high-quality, defect-free panels or composites that meet strict industry standards.
Its ability to meet the needs of a variety of materials and applications. The calendering process ensures the final product has excellent surface finish, uniform thickness.
The machine is equipped with a precise control system that allows the operator to adjust parameters such as roll speed, temperature and pressure to achieve the desired material properties.
Our two-roll rubber calenders are designed with operator efficiency and user convenience in mind. The machine is built to withstand the rigors of continuous production, and its rugged construction and reliable components guarantee long-term performance.
Advantages：
1. Tailored structure, easy to operate and install.
2. There are many speeds and speed ratios available, which can satisfy most customers’ formula and technique requirements.
3. Frame and base are welded and treated by annealing for stress relieving.
4. Perfect emergency stop device can ensure the safety of person and equipment
5. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil
6. The calendar is equipped with rolling bearings.
7. The roll is made of chilled cast iron alloy (LTG-H), equipped with rotating joint.
description
This high-quality calender machine is engineered to provide precision and efficiency in the shaping and processing of rubber materials for a wide range of applications. With its cutting-edge technology and robust construction, this machine is the perfect solution for businesses looking to enhance their rubber processing operations.
The Two Roll Rubber Calender Machine is built with two hard chrome-plated rolls that work in tandem to apply pressure and heat to rubber compounds, creating sheets with uniform thickness and excellent surface finish. This calender machine is equipped with variable speed control, allowing operators to adjust the speed of the rolls to achieve the desired level of sheet thickness and surface smoothness. Its precise temperature control system ensures that the rubber material is processed at the ideal temperature to achieve optimal mechanical and chemical properties.
This rubber calendering machine is designed for versatility and can be used for various rubber processing applications including tire manufacturing, conveyor belt production, rubber mats, and other rubber products. It can handle a wide range of rubber compounds, from natural rubber to synthetic rubber blends, ensuring flexibility and adaptability for diverse manufacturing needs.
The Two Roll Rubber Calender Machine is engineered for ease of use and maintenance. Its user-friendly interface allows operators to monitor and control the machine's operation with ease, while its durable construction ensures long-term reliability and performance. With minimal downtime and maintenance requirements, this calender machine is a cost-effective solution for businesses aiming to optimize their production processes.
In addition to its exceptional functionality, this rubber calendering machine is designed with safety features to protect operators and ensure a secure working environment. It complies with international safety standards and is equipped with emergency stop buttons, safety guards, and protective covers to prevent accidents and injuries.
Furthermore, the Two Roll Rubber Calender Machine is backed by comprehensive technical support and after-sales service to ensure that customers receive the maximum benefits from their investment. Our team of experts is dedicated to providing professional assistance, training, and maintenance services, ensuring that the machine operates at its peak performance throughout its lifespan.
In conclusion, the Two Roll Rubber Calender Machine is a state-of-the-art solution for businesses seeking to improve their rubber processing operations. With its precision, efficiency, versatility, and safety features, this calender machine is a valuable asset for enhancing productivity and product quality. Whether you are a rubber product manufacturer, tire producer, or rubber material supplier, this machine will undoubtedly elevate your production capabilities and contribute to your success in the industry.
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