Hydraulic Ram Type Rubber Kneader Machine
Hydraulic Ram Type Rubber Kneader Machine
In the demanding world of rubber and polymer processing, achieving a perfectly uniform mix is the foundation of a superior final product. The Hydraulic Ram Type Rubber Kneader Machine, also known as a Banbury Mixer, is engineered to meet this challenge head-on. It delivers the intense dispersion and consistent quality that modern manufacturing requires, making it a vital piece of equipment for a wide range of applications.
Engineered for Superior Mixing Performance
This machine is built for more than just simple mixing; it's designed for intensive dispersion. Whether you are processing raw rubber, plastics, or various sticky compounds, the powerful rotors and precisely engineered mixing chamber work in concert to ensure every ingredient is thoroughly incorporated. This results in a homogenous compound with stable properties, batch after batch.
Its versatility makes it an ideal choice for manufacturers across numerous industries, including:
- Tire production
- Rubber soles, rollers, hoses, and belts
- Sealing materials and vibration insulators
- Masterbatches and pigment inks
- Automotive rubber parts and various chemical compounds
Key Features for Reliable Operation
Every component of the kneader is designed with performance and durability in mind.
- Robust Mixing Chamber: The chamber features a "W" shaped body constructed from high-quality steel, designed to withstand immense pressure. The internal walls are plated with hard chrome, providing exceptional resistance to wear and corrosion, which extends the machine's service life and helps maintain material purity.
- Advanced Rotor Design: The heart of the machine lies in its hollow Banbury-type rotors. These are not only surface-welded with a durable cobalt-base hard alloy and polished to a fine finish but also designed for efficient temperature control.
- Precise Temperature Control: A common piping system allows for the circulation of cooling water or steam through the rotors, the mixing chamber, and the top ram. This precise thermal management is crucial for processing temperature-sensitive materials and ensuring consistent product quality.
- Reliable Control System: The machine is equipped with an electrical control system that utilizes imported PLC devices and components. This focus on quality control elements enhances operational reliability and simplifies the user interface for operators.
- Efficient Tilting Mechanism: For easy discharge of the mixed compound, the machine features a robust tilting mechanism. Powered by a cycloidal gear reducer, it can tilt the mixing chamber up to 140°, ensuring a complete and efficient emptying process.
Technical Specifications
We offer a range of models to suit different production scales, from R&D to full-scale manufacturing. Below are the key parameters for our Hydraulic Ram Type Kneader series.
| Parameter/Model | X(S)N-3 | X(S)N-10 | X(S)N-20 | X(S)N-35 | X(S)N-55 | X(S)N-75 | X(S)N-90 | X(S)N-110 | X(S)N-150 |
|---|---|---|---|---|---|---|---|---|---|
| Working Volume (L) | 3 | 10 | 20 | 35 | 55 | 75 | 90 | 110 | 150 |
| Total Volume (L) | 8 | 25 | 45 | 80 | 125 | 175 | 210 | 250 | 325 |
| Motor Power (KW) | 7.5 | 18.5 | 30 | 55 | 75 | 110 | 132 | 185 | 220 |
| Rotor Speed (r/min) | 32/25 | 32/25 | 32/26.5 | 32/24.5 | 32/26 | 32/26 | 32/26 | 30/24.5 | 30/24.5 |
| Tilting Angle (°) | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 |
| Weight (kg) | 1038 | 3000 | 4437 | 6500 | 7850 | 10230 | 12000 | 14200 | 19500 |
Note: Compressed air pressure is typically 0.6-0.9 MPa, and cooling water pressure is 0.2-0.4 MPa, depending on the model.
Choosing the right kneader is a significant decision. Our team is ready to help you find the perfect model to enhance your production line's efficiency and product quality.