since year of 1997

RUBBER MACHINE MANUFACTURING

Rubber kneader machine

Short Description:


Product Detail

Product Tags

Parameter

Parameter/model

X(S)N-3

X(S)N-10×32

X(S)N-20×32

X(S)N-35×32

X(S)N-55×32

Total volume

8

25

45

80

125

Working volume

3

10

20

35

55

Motor power

7.5

18.5

37

55

75

Tilting motor power

0.55

1.5

1.5

2.2

2.2

Tilting angle (°)

140

140

140

140

140

Rotor speed (r/min)

 32/24.5

32/25

32/26.5

32/24.5

32/26

Pressure of compressed air

0.7-0.9

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Capacity of compressed air (m/min)

≥0.3

≥0.5

≥0.7

≥0.9

≥1.0

Pressure of cooling water for rubber (MPa)

0.2-0.4

0.2-0.4

0.2-0.4

0.3-0.4

0.3-0.4

Pressure of steam for plastic (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

Size (mm)

Length

1670

2380

2355

3200

3360

Width

834

1353

1750

1900

1950

Height

1850

2113

2435

2950

3050

Weight (kg)

1038

3000

4437

6500

7850

Parameter/model

X(S)N-75×32

X(S)N-95×32

X(S)N-110×30

X(S)N-150×30

X(S)N-200×30

Total volume

175

215

250

325

440

Working volume

75

95

110

150

200

Motor power

110

132

185

220

280

Tilting motor power

4.0

5.5

5.5

11

11

Tilting angle (°)

140

130

140

140

140

Rotor speed (r/min)

32/26

32/26

30/24.5

30/24.5

30/24.5

Pressure of compressed air

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Capacity of compressed air (m/min)

≥1.3

≥1.5

≥1.6

≥2.0

≥2.0

Pressure of cooling water for rubber (MPa)

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

Pressure of steam for plastic (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

Size (mm)

Length

3760

3860

4075

4200

4520

Width

2280

2320

2712

3300

3400

Height

3115

3320

3580

3900

4215

Weight (kg)

10230

11800

14200

19500

22500

Application :

This machine consists of pneumatic control system , heating/cooling system, tilting system,rotor,thermal resistance,main driving system,mixing chamber,rotor ,dust stop device , etc . It is used to plasticize , mix and final mix rubber , plastics or blend of plastics and rubber

1. Pneumatic control system is controlled by PLC instruction . A bi-directional air cylinder make the ram up or down , in case that overload occurs in the mixing chamber ,the top ram can be raised automatically or manually if necessary , so as to protect motor from overload

2.Tilting mechanism consists of brake motor , colloidal gear reducer , TP type worm and worm gear etc . It is able to actuate the mixing chamber to title by 140 around the front rotor

3.rotor shaft wing body top and wing corner are welded up with wear resistant alloy . rotor shaft surface ,the mixing chamber inner wall , upper ram surface and other surface connected with stock are hardened or polished and plated with hard chrome , or welded up wear resistant alloy welding , so they are wear resistant and corrosion resistant

4.rotor shaft is of integral structure rotor wing body welded on bored shaft , so it improves the strength and stiffness of the rotor . rotor inner wing body cavity can be put through the cooling water or heating steam

5..mixing chamber is jacket type hollow structure . upper ram is hollow to increase cooling or heating area and the temperature control effect

 6.main driving system consists of main motor ,reducer ,connecting gearbox odd-speed and face to face rotation of rotors is achieved 

7.electrical control system adopts the imported PLC device . All electronic components are imported or introduction technology products , to improve the reliability of the system.

Product Detail:

1. Dispersion Kneader Machine rotor is coated with hard chromium alloy, quenching treatment and polished, (12-15 layers).

2. Dispersion Kneader Machine mixing chamber consists of W-shape body welded with high quality steel plates and two pieces of side plates. The chamber, rotors and piston ram are all jacketed structure for the ingoing of steam, oil and water for heating and cooling to suit the various requirement for the process of mixing and plastication.

3.Dispersion Kneader Machine Motor, reducer adopts hardened tooth surface gear, which has very low noise and can save 20% electricity or power and has a long service life - 20 years.

4. PLC control system adopts Mitsubishi or Omron. Electric parts adopt ABB or US Brand.

5. Hydraulic pressure tilting mechanism with the advantage of fast discharging materials and 140 tilt angle.

6. Chamber is well-sealed by the arc-shaped-plate-groove labyrinth type structure and the shaft end of rotor adopts contact type non-lubricating with spring tightening structure.

7. Temperature is controlled and adjustable by electric control system.

8. Pneumatic system can protect the motor from being damaged due to the overloading of chamber.

9. All of our machines are one-three years warranty. We provide best after-sale service like on line training, technical assistance, commissioning and annual maintenance.


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